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首頁>>信息中心 >> 問題知識 >> 玻璃磨邊機的主要種類及特點玻璃磨邊機的主要種類及特點

玻璃磨邊機的主要種類及特點

作者:原創   發布時間: 2017-03-28 10:46:49  預覽次數:

  要選擇磨邊機,首先得對磨邊機的種類及特點有所了解。因磨邊機的機器型號目前國內沒有統一的編排規范,所以本文不再列舉機械型號。

  1、單臂異形磨邊機(簡稱異形機或單臂機)

  異形機的最大特點是用途廣泛,價格低廉。

  異形機既可以磨直邊,也可磨圓邊、鴨嘴邊,還可磨斜邊;既可以磨圓形工件,也可磨橢圓及異形工件。在獨立吸盤上裝上靠模,用異形機可以磨一些形狀不規則的工件。

  異形機結構簡單,制造成本相對較低,所以價格也比較便宜,一般的國產機兩萬元左右就能買到。

  2、直線磨邊機

  直線磨邊機的特點有三:一是用途比較單一,只能磨各類直線邊;二是可連續性磨削,生產效率較高;三是可磨削尺寸較大的平板玻璃。

  直線磨邊機是各類磨邊機中品種、規格最多的磨邊機,按能磨削的直線邊的不同,它又可分為如下三種:

  (1)直線磨邊機(簡稱直邊機)

  直邊機只能磨削玻璃的平底邊及兩棱角,按磨頭數分,有三、五、八、九、十、十三、十四磨頭等數種機型。一般來說,磨頭數越多,則磨削精度和生產效率越高,相應地機器的價格也越高。而電腦控制的直邊機(一般磨頭數都在十或十以上)則價格更高。

  近些年來,國內市場上又出現一種既可磨平底邊,又可磨45°底邊的兩用直邊機,用量也比較多。另外還有可磨一組或兩組互成角度底邊的磨邊機,叫多級磨邊機。這種機型磨頭較多,一般為電腦控制,設備價格相對較高。

  (2)直線圓(簡稱圓邊機)

  圓邊機可以磨削玻璃的圓邊、鴨嘴邊等,在家具、玻璃的加工中用的較多。

  圓邊機也有三、五、六、七、八、九磨頭等數種機型。

  (3)直線斜邊機(簡稱斜邊機)

  斜邊機一般用于磨削玻璃3~20o的斜邊?,F在,有的斜邊機也可磨削45°的斜邊。

  斜邊機按磨頭數分,也有七、八、九、十、十一、十四磨頭等機型。

  近些年來又出現一種能在玻璃斜邊上磨出各種波浪花紋的斜邊機,叫波浪斜邊機。

  (4)直線雙邊磨邊機(簡稱雙邊磨機)

  雙邊磨機的特點是可同時磨削玻璃的兩條對邊,加工精度好,生產效率高,適用于大批量的玻璃磨邊生產。

  雙邊磨機按使用性能分有雙直邊磨邊機和雙圓邊磨邊機兩種,其中雙直邊磨邊機用的較多。

  雙邊磨機按磨削玻璃寬度的不同可分為中小型和大型兩種。最大磨削寬度在兩米以下的稱為中、小型雙邊磨機,磨頭配置有四、六、八、十二磨頭等。最大磨削寬度在兩米及兩米以上的稱為大型雙邊磨機,磨頭配置有十六、二十、二十二磨頭等。大型雙邊磨機一般為電腦控制,自動化程度較高,適于磨削大尺寸平板玻璃,但是,這種設備的價格比較昂貴。

  3、內圓磨邊機(簡稱內圓機)

  內圓機的特點是結構簡單,價格低廉,但用途比較單一,主要適于加工圓周邊(可以是正圓,也可是橢圓或異形圓)。

  現國內有些廠生產的內圓機,擺臂較長,使磨頭的擺動范圍加大。這種機型不但可磨內圓,也可兼磨外圓,又稱為內外圓磨邊機。

  4、其他磨邊機及專用磨邊機

  除以上介紹的磨邊機以外,還有一些結構簡單、用途單一的磨邊機,如倒角機、小圓片機、拋光機等。另外還有一些專門加工某種產品的專用磨邊機,如汽車后視鏡磨邊機、洗手盆磨邊機等。

  5、進口磨邊機

  進口機質量好、精度高,生產效率和使用壽命都要比國內機高很多。但進口機價格昂貴,一般為國內同類機價格的3~10倍。

  進口磨邊機來自意大利生產的較多,質量也較好。另外還有來自韓國、臺灣等地的磨邊機用的也較多。

  6、靠模磨邊機(簡稱靠模機仿形機)

  靠模機利用模板準確定位,可精確磨削圓形或異形玻璃的直邊、圓邊、鴨嘴邊、斜邊等,這種磨邊機磨出的玻璃形狀準確,尺寸統一,生產效率較高。

  使用靠模磨邊機需要制作專門的模板,當生產品種較多時,不但制作模板費用較高,而且管理、更換模板也較麻煩,因此這種機型適用于生產品種不多,但生產批量很大的玻璃加工。

  靠模機也有單頭、雙頭、四頭、六頭等數種機型,其中四頭及六頭靠模機可一次磨削現國內磨邊機生產廠家有近百家之多,而其中生產規模較大、產品質量穩定、售后服務體系完善、信譽度較高的生產廠家只有10多家,我們購買時首先要選擇這些廠家生產的磨邊機,因這些廠家生產的磨邊機雖在價格上比小廠生產的要高一些,但質量和售后服務要比小廠好得多,用起來比較放心。即使在使用中出現一些技術問題,這些廠家也會幫你及時解決的。一般在保修期內都是免費的,過保修期適當收取成本費用。如果對已購買的機器設備不滿意,還可以退貨或更換。

  另外要特別說明的是,如果需購買的磨邊機種類和數量較多,最好是選用同一個廠家生產的。因為這樣做對日后的生產、管理、維修等要方便許多,并且由于是批量購買,在價格和服務上還能得到更多的優惠,筆者對許多玻璃制品廠了解發現,不少廠家使用的生產設備都產自少數幾個設備制造廠。

  如果玻璃產品磨削精度的要求不太高,可考慮購買一些小廠生產的磨邊機。這樣可以節省購買設備的投資,因小廠的機器價格相對較便宜,一般能比大廠生產的低10%~20%。

  如果玻璃產品加工的規模較大,資金比較充足,而且對玻璃產品精度要求高,生產批量大,則可以考慮購買幾臺進口磨邊機。進口機雖價格昂貴,但它加工精度高,故障率低,關鍵時刻能發揮優勢。有些廠家的進口磨邊機用了十多年仍在使用,且加工精度仍比國內機高。所以從某種意義上來說買進口機也是相當劃算的。

  Glass edge grinding machine's main types and characteristics

  Glass edge grinding machine's main types and characteristics

  Want to choose edge grinding machine, first to edge grinding machine understanding the type and characteristics. For doubleedge grinding machine machine model at present domestic no unified layout norms, so this paper no longer lists mechanical model.

  1, single-arm abnormity doubleedge grinding machine (hereinafter referred to as abnormity machine or single arm machine)

  The biggest characteristic of special-shaped machine is used widely, the price is cheap.

  Abnormity machine can grind straight edge, also can ground round edge, duck lips, still can grind tapered side plain wheels; Can grind workpiece, also can whet circular ellipse and abnormity workpiece. In independent chuck modeling, filled with special-shaped machine can grind some irregularly shaped workpieces.

  Abnormity machine simple in structure, manufacture relatively low cost, so the price is cheaper also, general GuoChanJi two thousand yuan can be bought.

  2, linear edge grinding machine

  The characteristics of linear edge grinding machine has 3: it is to use more onefold, grinding various linear edge; only 2 it is grinding, the production efficiency can be continuity higher; Three is bigger flat glass grinding size.

  Linear edge grinding machine is all kinds of edge grinding machine kinds and sizes most doubleedge grinding machine, according to the edge of the straight line can grinding different, it can divide again as follows three:

  (1) linear edge grinding machine (hereinafter referred to as straight edge machine)

  Straight edge machine can only grinding glass edges and flat, according to two edges, there are three grinding head count points, five, eight, nine, ten, 13, 14 ground top several models. Generally speaking, grinding head count is more, grinding accuracy and efficiency of the machine is taller, accordingly the higher price. And computer control straight edge machine (general mill in ten or are broken down by more than ten) is the price higher.

  In recent years, domestic market appeared again a kind already may be grinding pan edge, and may be grinding 45 ° hemline amphibious straight edge machine, dosage is more also. Another can whet a group or two groups to each Angle hemline is edging machine, called multi-stage edge grinding machine. This machine for grinding head more, general computer control, equipment value is relative taller.

  (2) linear circular (hereinafter referred to as round margin machines)

  Round the edge roller can grinding glass edge, duck lips round in furniture, glass processing with more.

  Circular edge machine also has three, five, six, seven, eight, nine ground top several models.

  (3) linear beveling machine (abbreviation beveling machine)

  Beveling machine for grinding commonly 3 ~ 20o of the hypotenuse of glass. Now, some beveling machine can also be grinding 45 ° of the hypotenuse of.

  Beveling machine press grinding head count points, also has seven, eight, nine, ten, eleven, fourteen grinding top models.

  In recent years and appears on a glass on the hypotenuse of wave patterns of grinding, beveling machine called wave beveling machine.

  (4) linear bilateral doubleedge grinding machine (hereinafter referred to as bilateral mill)

  The characteristics of bilateral grinding machine is also the two edge grinding glass, processing precision, high production efficiency, suitable for large quantities of glass edging production.

  Bilateral mill by use performance points have double straight edge doubleedge grinding machine and double circular edge doubleedge grinding machine two kinds, including double straight edge doubleedge grinding machine with more.

  Bilateral mill press grinding glass width can be divided into two kinds of medium and large. Biggest in two meters below the grinding width called medium and small bilateral grinding machine, grinding head configuration has four, six, eight, and twelve ground top. Biggest in two meters and grinding width two meters above called large bilateral mill, grinding head configuration has 16, 20, 22 ground top. Large bilateral mill is commonly computer control, automation degree is higher, suitable for grinding large size plate glass, however, this equipment are expensive.

  Three, inner circle edge grinding machine (abbreviation is semi-atuo machine)

  The characteristics of semi-atuo machine is simple in structure, low prices, but it is a single, mainly is suitable for machining circle surrounding (may be positive, but oval or round profiled circle).

  Now the domestic some factory in circular machine, swinging arm longer, make grinding head swinging increased range. This model not only can whet, also can hold concurrently semi-atuo external circular grinding, also known as inside and outside round edge grinding machine.

  4, other edge grinding machine and special edge grinding machine

  In addition to the above the edge grinding machine is introduced, besides some simple structure, USES a single edge grinding machine, such as chamfering machine, small round slice machine, polishing machine, etc. There is also some special processing some product special edge grinding machine, such as auto rearview mirror edge grinding machine, lavabo doubleedge grinding machine, etc.

  5, import edge grinding machine

  JinKouJi high precision, good quality, efficiency and service life is much higher than domestic machine. But JinKouJi expensive, generally for domestic similar machine price 3 ~ 10 times.

  Import doubleedge grinding machine from Italy production more, quality is better also. Another comes from South Korea and Taiwan with the edge grinding machine and more.

  6, modeling edge grinding machine (abbreviation modeling machine imitation shape machine)

  Modeling machine using the template accurate positioning, can accuracy grinding round or shaped glass straight edge, round the edges, duck lips, beveling etc, this edge grinding machine grinded glass shape accurate, high efficiency unification, the production size.

  Use modeling doubleedge grinding machine needs to prepare special template, when production of a long, not only higher cost of making stencil and management, replacing template also a trouble, so the machines are suitable for production of small, but production batch big glass processing.

  Modeling machine is also a single head, double head, four, six top several models, including four and six modeling machine can be a grinding now domestic doubleedge grinding machine manufacturers have nearly hundred, but which produce larger scale, stable product quality and after-sales service system, credibility higher manufacturers only more than 10 factories, we should first choice when buying these manufacturers doubleedge grinding machine, for these factories though edging machines in price than small factory is higher, but the quality and after-sales service to much better than the small factory, more comfortable with it. Even in use appear some technical problems, these manufacturers will also help you out in time. General under warranty are free, charge cost warranty appropriate. If already purchase of machinery and equipment are not satisfied, can also return or replacement.

  In addition to special explanation is, if you want to buy doubleedge grinding machine type and quantity is more, had better be to choose the same manufacturers. Because doing so in the future production, management, maintenance, and convenient because many are batch purchase in price and service, also can get more favorable, the author for many glass products factory understand found, many manufacturers use production equipment are produced in a handful of equipment factory.

  If the glass products grinding accuracy requirement is not too high, can consider to buy a small factory edge grinding machine. This saves purchased equipment investment, because of the small factory price relatively cheap, machine than giant general can production low 10% ~ 20%.

  If the glass products processing, the larger scale, and more sufficient funds to glass products, production batch of high accuracy requirement, can consider buying a big several imported edge grinding machine. JinKouJi though expensive, but it high machining accuracy, low failure rate, the key moments to play advantage. Some manufacturers of imported doubleedge grinding machine used ten years still in use, and the processing precision is still better than domestic machine high. So in a sense to buy JinKouJi is quite cost-effective.

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